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Adhesion and warping 6 min

The corners of the part are lifting (warping)

Warping is not a printer fault: it is plastic physics. As a layer cools, it shrinks, and if the layer below is already cold and rigid, that contraction pulls the corners upwards. Anything you do to make the part cool slowly and evenly will reduce warping.

What the failure looks like

The print starts well, but from 1-2 cm in height, the corners peel off the bed and the base curves upwards. On large, flat parts, it is almost always the first thing to fail.

Causes, most likely first

  1. 01

    Cooling down too quickly

    Part cooling fan at 100% on materials that shrink significantly (ABS, ASA, PC, nylon). PLA tolerates it; the rest do not.

  2. 02

    Draughts

    An open window or air conditioning blowing at the printer causes warping even with the bed at the correct temperature.

  3. 03

    Cold or poorly levelled bed

    If the first layer is not adhered properly, shrinkage wins the battle within the first minute.

  4. 04

    Dirty surface

    Fingerprint grease residue on the glass or PEI significantly reduces adhesion.

  5. 05

    Part geometry

    Large, flat bases with 90° corners concentrate all the stress into four points.

Step-by-step fix

1. Set the bed to the correct temperature for the material

PLA 55-60 °C, PETG 70-80 °C, ABS/ASA 100-110 °C. If your bed cannot reach these temperatures, ABS will almost certainly warp.

2. Clean the surface with isopropyl alcohol

Wipe with 90% IPA before every run. Avoid touching the surface afterwards.

3. Add a brim

A 5-10 mm brim (8-12 lines) spreads the stress over a much larger area. It is the quickest solution and almost always works.

4. Enclose the printer

For ABS, ASA, PC and nylon, an enclosure is not optional. An acrylic box or even a cheap pop-up tent completely changes the outcome.

5. Lower the part cooling fan

ABS 0-10%, PETG 30-50%, PLA 100%. Except on the first layer, where it should always be off.

6. Round the corners in your design

A 2-3 mm radius on the base corners drastically reduces stress concentration.

MaterialBedFanEnclosureWarping risk
PLA55-60 °C100%NoLow
PETG70-80 °C30-50%RecommendedMedium
ABS / ASA100-110 °C0-10%MandatoryHigh
Nylon (PA)80-100 °C0%MandatoryVery high
TPU50-60 °C50%NoVery low

So it doesn't happen again

  • Keep the printer away from windows and air conditioning outlets.
  • Clean the PEI sheet or glass with IPA every few prints, not just when it fails.
  • If a part has a base larger than 15 x 15 cm, add a brim as standard.
  • Switch to PETG when ABS is not strictly necessary: it shrinks less than half as much.

Related questions

Does hairspray or a glue stick help?

Yes, especially on bare glass and with PETG (where it also acts as a release agent to stop it tearing chunks out of the glass). They do not replace a properly set heated bed, but they help.

What if only one corner warps?

It is almost always levelling: that area of the bed is lower or colder. Level by points and check that the glass is not warped.

Is a raft better than a brim?

Only on problematic print beds or parts with very little contact surface. It wastes more material, takes longer, and spoils the bottom finish. Try a brim first.

Keep reading

Want to go deeper? We have a full article about this on the blog.

What if it isn't worth your time?

Sometimes the part is more urgent than the learning curve. We're a workshop in Viladecavalls: send us the file and we'll print it with the right material and settings.

Request a quote

Still not working?

Tell Marco which printer and material you use and he'll tell you what to change.

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